Figure |
Nominal pressure |
Material |
Nominal diameter |
Temperature range |
Flange |
Flangeholes /
-thickness tolerances |
12.921 / 922 / 923 / 924 |
PN16 |
EN-JL1040 |
DN15 – 100 |
-10°C to +300°C |
DIN EN 1092-2 |
DIN 2533 |
22.921 / 922 / 923 / 924 |
PN16 |
EN-JS1049 |
DN125 – 150 |
-10°C to +350°C |
DIN EN 1092-2 |
DIN 2533 |
35.921 / 922 / 923 / 924 |
PN40 |
1.0619+N |
DN15 – 100 |
-10°C to +450°C |
DIN EN 1092-1 |
DIN 2545 |
55.921 / 923 |
PN40 |
1.4408 |
DN15 – 100 |
-60°C to +400°C |
DIN EN 1092-1 |
DIN 2545 |
Construction |
Safety valve, spring loaded, direct loaded |
Requirement |
Acc. to EN ISO 4126-1, VdTÜV-leaflet 100, AD2000-A2, TRD 421, observe TRB 801 No. 45 at material selection! |
Type-test approval |
Standard safety valve: |
Fig. 921/923 |
TÜV · SV · . . -811 · D/G |
Standard safety valve: |
Fig. 921/923 |
TÜV · SV · . . -811 · F |
Sizing |
for steam, air and water refer to capacity tables, calculations acc. to EN ISO 4126-1 and AD2000-A2. |
Details required |
Medium gasform: |
Mass flow (kg/h), molar mass (kg/kmol), Isotropic exponent, temperature (°C), set pressure (barg), back pressure (barg) |
Medium liquid: |
Mass flow (kg/h), density (kg/m3), viscosity, temperature (°C), set pressure (barg), back pressure (barg) |
Order data: |
ARI-SAFE-P – Safety valve, Figure ….., DN …, PN .. , Material …….., Set pressure …. barg |
standard: without metal bellows optional: with metal bellows (refer to page 42) |
Superimposed back pressure |
no backpressure allowed |
on request |
Built up back pressure |
max. 10% from set pressure (higher on request) |
on request |
Parts |
Pos. |
Sp.p. |
Description |
Fig. 12.921/922/923/924 |
Fig. 22.921/922/923/924 |
Fig. 35.921/922/923/924 |
Fig. 55.921/923 |
1 |
|
Body |
EN-GJL-250 , EN-JL1040 |
EN-GJS-400-18U-LT, EN-JS1049 |
GP240GH+N, 1.0619+N |
GX5CrNiMo19-11-2, 1.4408 |
2 |
|
Seat |
X6CrNiMoTi17-12-2, 1.4571 |
3 |
|
Studs |
25CrMo4, 1.7218 |
A4 – 70 |
4 |
|
Spindle guide |
X20Cr13+QT, 1.4021+QT |
X6CrNiMoTi17-12-2, 1.4571 |
7 |
x |
Gasket |
Pure graphite (CrNi laminated with graphite) |
8 |
|
Hexagon nut |
C35E, 1.1181 |
A4 |
11 |
|
Bonnet, closed |
EN-GJL-250 , EN-JL1040 |
EN-GJS-400-18U-LT, EN-JS1049 1) |
GX5CrNiMo19-11-2, 1.4408 |
12 |
|
Disc |
X39CrMo17-1+QT, 1.4122+QT |
X6CrNiMoTi17-12-2, 1.4571 |
14 |
x |
Spindle |
X20Cr13+QT, 1.4021+QT |
X6CrNiMoTi17-12-2, 1.4571 |
17 |
|
Adjusting screw |
X20Cr13+QT, 1.4021+QT |
X2CrNiMo17-12-2, 1.4404 |
27 |
x |
Sealing ring |
CuFA |
X6CrNiMoTi17-12-2, 1.4571 |
28 |
|
Cap, closed |
EN-GJL-250 , EN-JL1040 |
EN-GJS-400-18U-LT, EN-JS1049 1) |
GX5CrNiMo19-11-2, 1.4408 |
29 |
|
Cap, open |
EN-GJL-250 , EN-JL1040 |
EN-GJS-400-18U-LT, EN-JS1049 |
— |
30 |
|
Cap, gastight |
EN-GJL-250 , EN-JL1040 |
EN-GJS-400-18U-LT, EN-JS1049 1) |
GX5CrNiMo19-11-2, 1.4408 |
31 |
x |
Packingrings |
Pure graphite |
35 |
|
Lift fork |
EN-GJS-400-15, EN-JS1030 |
GX5CrNiMo19-11-2, 1.4408 |
36 |
|
Lever, closed |
EN-GJS-400-18U-LT, EN-JS1049 |
GX5CrNiMo19-11-2, 1.4408 |
37 |
x |
Spring |
FDSiCr / 51CrV4, 1.8159 |
X10CrNi18-8, 1.4310 |
41 |
|
Lever, open |
EN-GJS-400-18U-LT, EN-JS1049 |
— |
42 |
|
Bonnet, open |
EN-GJL-250 , EN-JL1040 |
EN-GJS-400-18U-LT, EN-JS1049 |
— |
43 |
|
Bellows (optional) |
EPDM 70 Shore A |
55 |
|
Bellows unit (optional) |
X6CrNiMoTi17-12-2, 1.4571 |
70 |
|
Balanced piston (optional) |
X6CrNiMoTi17-12-2, 1.4571 |
|
└ Spare parts |
DN |
15 |
20 |
25 |
32 |
40 |
50 |
65 |
80 |
100 |
125 |
150 |
Information / restriction of technical rules need to be observed!
ARI-Valves of EN-JL1040 are not allowed to be operated in systems acc. to TRD 110.
A production permission acc. to TRB 801 No. 45 is available (acc. to TRB 801 No. 45 EN-JL1040 is not allowed.) The engineer, designing a system or a plant, is responsible for the selection of the correct valve.
Resistance and fitness must be verified (contact manufacturer for information, refer to Product overview and Resistance list).
DN 1 / DN 2 |
15 |
20 |
25 |
32 |
40 |
50 |
65 |
80 |
100 |
125 |
150 |
Dimensions |
d0 |
(mm) |
12 |
12 |
15 |
18 |
20 |
29 |
36 |
44 |
55 |
71 |
86 |
A0 |
(mm2) |
113 |
113 |
177 |
254 |
314 |
661 |
1018 |
1520 |
2376 |
3959 |
5808 |
l |
(mm) |
90 |
95 |
100 |
105 |
115 |
125 |
145 |
155 |
175 |
200 |
225 |
H |
(mm) |
260 |
260 |
270 |
285 |
290 |
290 |
340 |
400 |
450 |
563 |
631 |
H (Bellows design) |
(mm) |
285 |
285 |
300 |
325 |
330 |
345 |
400 |
455 |
515 |
631 |
703 |
X |
(mm) |
130 |
130 |
130 |
150 |
150 |
150 |
200 |
250 |
300 |
350 |
400 |
Y
(Width support tongues) |
EN-JL1040 |
(mm) |
— |
— |
— |
— |
— |
— |
— |
— |
— |
— |
— |
EN-JS1049 |
(mm) |
— |
— |
— |
— |
— |
— |
— |
— |
— |
254 |
298 |
1.0619+N |
(mm) |
— |
— |
— |
— |
— |
— |
— |
— |
— |
254 |
298 |
1.4408 |
(mm) |
— |
— |
— |
— |
— |
— |
— |
— |
— |
— |
— |
Weights |
standard |
(kg) |
5 |
5 |
5,5 |
8 |
9,5 |
11,5 |
15,5 |
20,5 |
33 |
57 |
66 |
optional: Bellows design |
(kg) |
5,4 |
5,4 |
6 |
9 |
10,5 |
12,8 |
17,5 |
23 |
37 |
64 |
72 |
Weights |
standard |
(kg) |
5 |
5 |
5,5 |
8 |
9,5 |
11,5 |
15,5 |
20,5 |
33 |
57 |
66 |
optional: Bellows design |
(kg) |
5,4 |
5,4 |
6 |
9 |
10,5 |
12,8 |
17,5 |
23 |
37 |
64 |
72 |
Pressure-temperature-ratings |
Intermediate values for max. permissible operational pressures can be determined by linear interpolation of the given temperature / pressure chart. |
acc. to DIN EN 1092-2 |
-60°C to <-10°C 1) |
-10°C to 120°C |
150°C |
200°C |
250°C |
300°C |
350°C |
400°C |
450°C |
EN-JL1040 |
PN16 |
(bar) |
— |
16 |
14,4 |
12,8 |
11,2 |
9,6 |
— |
— |
— |
EN-JS1049 |
PN16 |
(bar) |
on request |
16 |
15,5 |
14,7 |
13,9 |
12,8 |
11,2 |
— |
— |
acc. to manufacturers standard |
-60°C to <-10°C 1) |
-10°C to 120°C |
150°C |
200°C |
250°C |
300°C |
350°C |
400°C |
450°C |
1.0619+N |
PN40 |
(bar) |
30 |
40 |
38,1 |
35 |
32 |
28 |
25,7 |
23,8 |
13,1 |
acc. to DIN EN 1092-1 |
-60°C to <-10°C 1) |
-10°C to 100°C |
150°C |
200°C |
250°C |
300°C |
350°C |
400°C |
450°C |
1.4408 |
PN40 |
(bar) |
40 |
40 |
36,3 |
33,7 |
31,8 |
29,7 |
28,5 |
27,4 |
— |
Studs and nuts made of A4-70 (at temperatures below -10°C)
Certified coefficient of discharge Kdr (Values for D/G variable: < 3 bar) |
DN |
15 |
20 |
25 |
32 |
40 |
50 |
65 |
80 |
100 |
125 |
150 |
TÜV · SV · . . -811 · D/G |
0,37 |
0,34 |
0,37 |
0,34 |
0,37 |
0,34 |
0,44 |
0,46 |
TÜV · SV · . . -811 · F |
0,26 |
0,23 |
0,26 |
0,23 |
0,26 |
0,23 |
0,28 |
0,32 |
Certified coefficient of discharge Kdr (Values for D/G variable: < 3 bar) |
DN |
15 |
20 |
25 |
32 |
40 |
50 |
65 |
80 |
100 |
125 |
150 |
TÜV · SV · . . -811 · D/G |
0,37 |
0,34 |
0,37 |
0,34 |
0,37 |
0,34 |
0,44 |
0,46 |
TÜV · SV · . . -811 · F |
0,26 |
0,23 |
0,26 |
0,23 |
0,26 |
0,23 |
0,28 |
0,32 |
DN |
15 |
20 |
25 |
32 |
40 |
50 |
65 |
80 |
100 125 |
150 |
Set pressure |
Air 0°C and 1,013 bara (Nm3/h) |
|
0,2 |
(barg) |
— |
— |
27 |
27 |
51 |
100 |
167 |
229 |
358 835 |
1225 |
0,3 |
(barg) |
24 |
24 |
34 |
49 |
67 |
128 |
217 |
294 |
460 1035 |
1588 |
0,4 |
(barg) |
28 |
28 |
41 |
41 |
78 |
152 |
252 |
349 |
546 1209 |
1908 |
0,5 |
(barg) |
32 |
32 |
47 |
47 |
90 |
176 |
292 |
405 |
632 1379 |
2156 |
0,6 |
(barg) |
37 |
37 |
53 |
53 |
102 |
199 |
330 |
459 |
717 1555 |
2418 |
0,8 |
(barg) |
45 |
45 |
63 |
63 |
125 |
237 |
404 |
545 |
852 1839 |
2871 |
1 |
(barg) |
52 |
52 |
73 |
73 |
144 |
274 |
466 |
631 |
986 2110 |
3288 |
2 |
(barg) |
86 |
86 |
123 |
123 |
240 |
461 |
777 |
1061 |
1657 3556 |
5471 |
3 |
(barg) |
123 |
123 |
176 |
176 |
340 |
658 |
1103 |
1514 |
2365 4947 |
7601 |
4 |
(barg) |
154 |
154 |
221 |
221 |
428 |
826 |
1385 |
1902 |
2970 6355 |
9754 |
5 |
(barg) |
185 |
185 |
266 |
266 |
515 |
995 |
1665 |
2290 |
3580 7735 |
11865 |
6 |
(barg) |
217 |
217 |
311 |
311 |
602 |
1165 |
1950 |
2680 |
4180 9041 |
13868 |
7 |
(barg) |
248 |
248 |
356 |
356 |
689 |
1330 |
2230 |
3065 |
4790 10348 |
15872 |
8 |
(barg) |
279 |
279 |
401 |
401 |
776 |
1500 |
2515 |
3450 |
5390 11654 |
17876 |
9 |
(barg) |
311 |
311 |
446 |
446 |
863 |
1670 |
2800 |
3840 |
6000 12961 |
19880 |
10 |
(barg) |
342 |
342 |
491 |
491 |
950 |
1835 |
3080 |
4225 |
6600 14267 |
21884 |
12 |
(barg) |
405 |
405 |
581 |
581 |
1125 |
2170 |
3645 |
5000 |
7800 16880 |
25892 |
14 |
(barg) |
468 |
468 |
671 |
671 |
1300 |
2510 |
4200 |
5780 |
9000 19493 |
29899 |
16 |
(barg) |
530 |
530 |
761 |
761 |
1475 |
2845 |
4770 |
6550 |
10200 22106 |
33907 |
18 |
(barg) |
593 |
593 |
851 |
851 |
1645 |
3180 |
5340 |
7320 |
11450 24718 |
37915 |
20 |
(barg) |
656 |
656 |
941 |
941 |
1820 |
3520 |
5900 |
8100 |
12650 27331 |
41922 |
22 |
(barg) |
718 |
718 |
1031 |
1031 |
1995 |
3855 |
6465 |
8870 |
13850 29944 |
45930 |
24 |
(barg) |
781 |
781 |
1121 |
1121 |
2170 |
4190 |
7030 |
9650 |
15100 32557 |
49938 |
25 |
(barg) |
812 |
812 |
1167 |
1167 |
2250 |
4360 |
7310 |
10040 |
15680 33863 |
51942 |
26 |
(barg) |
844 |
844 |
1211 |
1211 |
2340 |
4530 |
7595 |
10400 16300 35170 |
|
28 |
(barg) |
907 |
907 |
1302 |
1302 |
2520 |
4860 |
8160 |
11200 17500 37782 |
|
30 |
(barg) |
969 |
969 |
1390 |
1390 |
2690 |
5200 |
8720 |
12000 18700 40395 |
|
32 |
(barg) |
1032 |
1032 |
1480 |
1480 |
2870 5540 |
9290 |
12750 19900 43008 |
|
35 |
(barg) |
1126 |
1126 |
1620 |
1620 |
3130 6040 |
10130 |
13900 21700 46927 |
|
36 |
(barg) |
1155 |
1155 |
1665 |
1665 |
3215 6220 |
10420 |
14300 22360 48234 |
|
40 |
(barg) |
1283 |
1283 |
1840 |
1840 |
3560 6880 |
11500 |
15850 24700 53459 |
|
DN |
15 |
20 |
25 |
32 |
40 |
50 |
65 |
80 |
100 |
125 |
150 |
Set pressure |
Water 20°C (t/h) |
|
0,2 |
(bar) |
— |
— |
0,97 |
1,4 |
1,95 |
3,63 |
6,33 |
8,36 |
13,06 |
26,4 |
44,3 |
0,3 |
(bar) |
0,84 |
0,84 |
1,16 |
1,67 |
2,33 |
4,30 |
7,46 |
9,80 |
15,22 |
32,3 |
54,3 |
0,5 |
(bar) |
1,11 |
1,11 |
1,54 |
2,21 |
3,09 |
5,74 |
10,0 |
13,22 |
20,6 |
41,8 |
70,1 |
1 |
(bar) |
1,57 |
1,57 |
2,17 |
3,13 |
4,37 |
8,12 |
14,15 |
18,69 |
29,2 |
59,1 |
99,1 |
2 |
(bar) |
2,22 |
2,22 |
3,07 |
4,42 |
6,17 |
11,48 |
20,0 |
26,4 |
41,3 |
83,6 |
140,2 |
3 |
(bar) |
2,72 |
2,72 |
3,76 |
5,42 |
7,56 |
14,07 |
24,5 |
32,4 |
50,6 |
102,4 |
171,7 |
4 |
(bar) |
3,14 |
3,14 |
4,35 |
6,26 |
8,73 |
16,24 |
28,3 |
37,4 |
58,4 |
118,2 |
198,3 |
5 |
(bar) |
3,51 |
3,51 |
4,86 |
7,0 |
9,76 |
18,16 |
31,6 |
41,8 |
65,3 |
132,2 |
221,7 |
6 |
(bar) |
3,85 |
3,85 |
5,32 |
7,66 |
10,69 |
19,89 |
34,6 |
45,8 |
71,6 |
144,8 |
242,9 |
7 |
(bar) |
4,16 |
4,16 |
5,75 |
8,28 |
11,55 |
21,5 |
37,4 |
49,5 |
77,3 |
156,4 |
262,3 |
8 |
(bar) |
4,45 |
4,45 |
6,14 |
8,85 |
12,35 |
23,0 |
40,0 |
52,9 |
82,6 |
167,2 |
280,4 |
9 |
(bar) |
4,72 |
4,72 |
6,52 |
9,39 |
13,1 |
24,4 |
42,4 |
56,1 |
87,6 |
177,4 |
297,5 |
10 |
(bar) |
4,97 |
4,97 |
6,87 |
9,89 |
13,81 |
25,7 |
44,7 |
59,1 |
92,4 |
187,0 |
313,5 |
12 |
(bar) |
5,44 |
5,44 |
7,53 |
10,84 |
15,12 |
28,1 |
49,0 |
64,8 |
100,2 |
204,8 |
343,5 |
14 |
(bar) |
5,88 |
5,88 |
8,13 |
11,71 |
16,34 |
30,4 |
52,9 |
69,9 |
109,3 |
221,2 |
371,0 |
16 |
(bar) |
6,29 |
6,29 |
8,69 |
12,51 |
17,46 |
32,5 |
56,6 |
74,8 |
116,8 |
236,5 |
396,6 |
18 |
(bar) |
6,67 |
6,67 |
9,22 |
13,27 |
18,52 |
34,4 |
60,0 |
79,3 |
123,9 |
250,9 |
420,7 |
20 |
(bar) |
7,03 |
7,03 |
9,72 |
14,0 |
19,53 |
36,3 |
63,3 |
83,6 |
130,6 |
264,4 |
443,4 |
22 |
(bar) |
7,37 |
7,37 |
10,19 |
14,7 |
20,5 |
38,1 |
66,3 |
87,7 |
137,0 |
277,4 |
465,1 |
24 |
(bar) |
7,7 |
7,7 |
10,64 |
15,33 |
21,4 |
39,8 |
69,3 |
91,6 |
143,1 |
289,7 |
485,8 |
25 |
(bar) |
7,86 |
7,86 |
10,86 |
15,64 |
21,8 |
40,6 |
70,7 |
93,3 |
146,0 |
295,7 |
495,8 |
26 |
(bar) |
8,0 |
8,0 |
11,06 |
15,92 |
22,2 |
41,3 |
72,0 |
95,1 148,6 301,5 |
|
28 |
(bar) |
8,3 |
8,3 |
11,47 |
16,52 |
23,1 |
42,9 |
74,7 |
98,7 154,2 |
312,9 |
|
30 |
(bar) |
8,6 |
8,6 |
11,88 |
17,1 |
23,9 |
44,4 |
77,3 |
102,2 159,7 |
323,9 |
|
35 |
(bar) |
9,28 |
9,28 |
12,83 |
18,47 |
25,8 47,9 |
83,5 |
110,4 172,5 |
349,8 |
|
36 |
(bar) |
9,4 |
9,4 |
13,0 |
18,7 |
26,1 48,7 |
84,7 |
111,9 174,9 |
354,8 |
|
40 |
(bar) |
9,92 |
9,92 |
13,71 |
19,75 |
27,6 51,3 |
89,3 |
118,0 184,4 |
374,0 |
|