ARI-SAFE-P 920

Standard safety valve with flanges – closed bonnet – closed lifting device – acc. to VdTÜV sheet 100, AD2000-A2 and EN ISO 4126-1

eClass-No.: 37010905
Application: Chemical Industry, processing industry, plant manufacturing
Medium: Steam, aggressive gases, vapours and liquids

ARI-SAFE-P 920 Standard safety valve with flanges - closed bonnet - closed lifting device - acc. to VdTÜV sheet 100, AD2000-A2 and EN ISO 4126-1

Figure Nominal pressure Material Nominal diameter Temperature range Flange Flangeholes /

-thickness tolerances

12.921 / 922 / 923 / 924 PN16 EN-JL1040 DN15 – 100 -10°C to +300°C DIN EN 1092-2 DIN 2533
22.921 / 922 / 923 / 924 PN16 EN-JS1049 DN125 – 150 -10°C to +350°C DIN EN 1092-2 DIN 2533
35.921 / 922 / 923 / 924 PN40 1.0619+N DN15 – 100 -10°C to +450°C DIN EN 1092-1 DIN 2545
55.921 / 923 PN40 1.4408 DN15 – 100 -60°C to +400°C DIN EN 1092-1 DIN 2545
Construction
Safety valve, spring loaded, direct loaded
Requirement
Acc. to EN ISO 4126-1, VdTÜV-leaflet 100, AD2000-A2, TRD 421, observe TRB 801 No. 45 at material selection!
Type-test approval
Standard safety valve: Fig. 921/923 TÜV · SV · . . -811 · D/G
Standard safety valve: Fig. 921/923 TÜV · SV · . . -811 · F
Sizing
for steam, air and water refer to capacity tables, calculations acc. to EN ISO 4126-1 and AD2000-A2.
Details required
Medium gasform: Mass flow (kg/h), molar mass (kg/kmol), Isotropic exponent, temperature (°C), set pressure (barg), back pressure (barg)
Medium liquid: Mass flow (kg/h), density (kg/m3), viscosity, temperature (°C), set pressure (barg), back pressure (barg)
Order data:
ARI-SAFE-P – Safety valve, Figure ….., DN …, PN .. , Material …….., Set pressure …. barg
standard: without metal bellows optional: with metal bellows (refer to page 42)
Superimposed back pressure no backpressure allowed on request
Built up back pressure max. 10% from set pressure (higher on request) on request
Parts
Pos. Sp.p. Description Fig. 12.921/922/923/924 Fig. 22.921/922/923/924 Fig. 35.921/922/923/924 Fig. 55.921/923
1 Body EN-GJL-250 , EN-JL1040 EN-GJS-400-18U-LT, EN-JS1049 GP240GH+N, 1.0619+N GX5CrNiMo19-11-2, 1.4408
2 Seat X6CrNiMoTi17-12-2, 1.4571
3 Studs 25CrMo4, 1.7218 A4 – 70
4 Spindle guide X20Cr13+QT, 1.4021+QT X6CrNiMoTi17-12-2, 1.4571
7 x Gasket Pure graphite (CrNi laminated with graphite)
8 Hexagon nut C35E, 1.1181 A4
11 Bonnet, closed EN-GJL-250 , EN-JL1040 EN-GJS-400-18U-LT, EN-JS1049 1) GX5CrNiMo19-11-2, 1.4408
12 Disc X39CrMo17-1+QT, 1.4122+QT X6CrNiMoTi17-12-2, 1.4571
14 x Spindle X20Cr13+QT, 1.4021+QT X6CrNiMoTi17-12-2, 1.4571
17 Adjusting screw X20Cr13+QT, 1.4021+QT X2CrNiMo17-12-2, 1.4404
27 x Sealing ring CuFA X6CrNiMoTi17-12-2, 1.4571
28 Cap, closed EN-GJL-250 , EN-JL1040 EN-GJS-400-18U-LT, EN-JS1049 1) GX5CrNiMo19-11-2, 1.4408
29 Cap, open EN-GJL-250 , EN-JL1040 EN-GJS-400-18U-LT, EN-JS1049
30 Cap, gastight EN-GJL-250 , EN-JL1040 EN-GJS-400-18U-LT, EN-JS1049 1) GX5CrNiMo19-11-2, 1.4408
31 x Packingrings Pure graphite
35 Lift fork EN-GJS-400-15, EN-JS1030 GX5CrNiMo19-11-2, 1.4408
36 Lever, closed EN-GJS-400-18U-LT, EN-JS1049 GX5CrNiMo19-11-2, 1.4408
37 x Spring FDSiCr / 51CrV4, 1.8159 X10CrNi18-8, 1.4310
41 Lever, open EN-GJS-400-18U-LT, EN-JS1049
42 Bonnet, open EN-GJL-250 , EN-JL1040 EN-GJS-400-18U-LT, EN-JS1049
43 Bellows (optional) EPDM 70 Shore A
55 Bellows unit (optional) X6CrNiMoTi17-12-2, 1.4571
70 Balanced piston (optional) X6CrNiMoTi17-12-2, 1.4571
└ Spare parts
DN 15 20 25 32 40 50 65 80 100 125 150

Information / restriction of technical rules need to be observed!

ARI-Valves of EN-JL1040 are not allowed to be operated in systems acc. to TRD 110.

A production permission acc. to TRB 801 No. 45 is available (acc. to TRB 801 No. 45 EN-JL1040 is not allowed.) The engineer, designing a system or a plant, is responsible for the selection of the correct valve.

Resistance and fitness must be verified (contact manufacturer for information, refer to Product overview and Resistance list).

DN 1 / DN 2 15 20 25 32 40 50 65 80 100 125 150
Dimensions
d0 (mm) 12 12 15 18 20 29 36 44 55 71 86
A0 (mm2) 113 113 177 254 314 661 1018 1520 2376 3959 5808
l (mm) 90 95 100 105 115 125 145 155 175 200 225
H (mm) 260 260 270 285 290 290 340 400 450 563 631
H (Bellows design) (mm) 285 285 300 325 330 345 400 455 515 631 703
X (mm) 130 130 130 150 150 150 200 250 300 350 400
Y

(Width support tongues)

EN-JL1040 (mm)
EN-JS1049 (mm) 254 298
1.0619+N (mm) 254 298
1.4408 (mm)
Weights
standard (kg) 5 5 5,5 8 9,5 11,5 15,5 20,5 33 57 66
optional: Bellows design (kg) 5,4 5,4 6 9 10,5 12,8 17,5 23 37 64 72
Weights
standard (kg) 5 5 5,5 8 9,5 11,5 15,5 20,5 33 57 66
optional: Bellows design (kg) 5,4 5,4 6 9 10,5 12,8 17,5 23 37 64 72
Pressure-temperature-ratings Intermediate values for max. permissible operational pressures can be determined by linear interpolation of the given temperature / pressure chart.
acc. to DIN EN 1092-2 -60°C to <-10°C 1) -10°C to 120°C 150°C 200°C 250°C 300°C 350°C 400°C 450°C
EN-JL1040 PN16 (bar) 16 14,4 12,8 11,2 9,6
EN-JS1049 PN16 (bar) on request 16 15,5 14,7 13,9 12,8 11,2
acc. to manufacturers standard -60°C to <-10°C 1) -10°C to 120°C 150°C 200°C 250°C 300°C 350°C 400°C 450°C
1.0619+N PN40 (bar) 30 40 38,1 35 32 28 25,7 23,8 13,1
acc. to DIN EN 1092-1 -60°C to <-10°C 1) -10°C to 100°C 150°C 200°C 250°C 300°C 350°C 400°C 450°C
1.4408 PN40 (bar) 40 40 36,3 33,7 31,8 29,7 28,5 27,4

Studs and nuts made of A4-70 (at temperatures below -10°C)

Certified coefficient of discharge Kdr (Values for D/G variable: < 3 bar)
DN 15 20 25 32 40 50 65 80 100 125 150
TÜV · SV · . . -811 · D/G 0,37 0,34 0,37 0,34 0,37 0,34 0,44 0,46
TÜV · SV · . . -811 · F 0,26 0,23 0,26 0,23 0,26 0,23 0,28 0,32
Certified coefficient of discharge Kdr (Values for D/G variable: < 3 bar)
DN 15 20 25 32 40 50 65 80 100 125 150
TÜV · SV · . . -811 · D/G 0,37 0,34 0,37 0,34 0,37 0,34 0,44 0,46
TÜV · SV · . . -811 · F 0,26 0,23 0,26 0,23 0,26 0,23 0,28 0,32
DN 15 20 25 32 40 50 65 80 100 125 150
Set pressure Air 0°C and 1,013 bara (Nm3/h)
  0,2 (barg) 27 27 51 100 167 229 358 835 1225
0,3 (barg) 24 24 34 49 67 128 217 294 460 1035 1588
0,4 (barg) 28 28 41 41 78 152 252 349 546 1209 1908
0,5 (barg) 32 32 47 47 90 176 292 405 632 1379 2156
0,6 (barg) 37 37 53 53 102 199 330 459 717 1555 2418
0,8 (barg) 45 45 63 63 125 237 404 545 852 1839 2871
1 (barg) 52 52 73 73 144 274 466 631 986 2110 3288
2 (barg) 86 86 123 123 240 461 777 1061 1657 3556 5471
3 (barg) 123 123 176 176 340 658 1103 1514 2365 4947 7601
4 (barg) 154 154 221 221 428 826 1385 1902 2970 6355 9754
5 (barg) 185 185 266 266 515 995 1665 2290 3580 7735 11865
6 (barg) 217 217 311 311 602 1165 1950 2680 4180 9041 13868
7 (barg) 248 248 356 356 689 1330 2230 3065 4790 10348 15872
8 (barg) 279 279 401 401 776 1500 2515 3450 5390 11654 17876
9 (barg) 311 311 446 446 863 1670 2800 3840 6000 12961 19880
10 (barg) 342 342 491 491 950 1835 3080 4225 6600 14267 21884
12 (barg) 405 405 581 581 1125 2170 3645 5000 7800 16880 25892
14 (barg) 468 468 671 671 1300 2510 4200 5780 9000 19493 29899
16 (barg) 530 530 761 761 1475 2845 4770 6550 10200 22106 33907
18 (barg) 593 593 851 851 1645 3180 5340 7320 11450 24718 37915
20 (barg) 656 656 941 941 1820 3520 5900 8100 12650 27331 41922
22 (barg) 718 718 1031 1031 1995 3855 6465 8870 13850 29944 45930
24 (barg) 781 781 1121 1121 2170 4190 7030 9650 15100 32557 49938
25 (barg) 812 812 1167 1167 2250 4360 7310 10040 15680 33863 51942
26 (barg) 844 844 1211 1211 2340 4530 7595 10400 16300 35170
28 (barg) 907 907 1302 1302 2520 4860 8160 11200 17500 37782
30 (barg) 969 969 1390 1390 2690 5200 8720 12000 18700 40395
32 (barg) 1032 1032 1480 1480 2870 5540 9290 12750 19900 43008
35 (barg) 1126 1126 1620 1620 3130 6040 10130 13900 21700 46927
36 (barg) 1155 1155 1665 1665 3215 6220 10420 14300 22360 48234
40 (barg) 1283 1283 1840 1840 3560 6880 11500 15850 24700 53459
DN 15 20 25 32 40 50 65 80 100 125 150
Set pressure Water 20°C (t/h)
  0,2 (bar) 0,97 1,4 1,95 3,63 6,33 8,36 13,06 26,4 44,3
0,3 (bar) 0,84 0,84 1,16 1,67 2,33 4,30 7,46 9,80 15,22 32,3 54,3
0,5 (bar) 1,11 1,11 1,54 2,21 3,09 5,74 10,0 13,22 20,6 41,8 70,1
1 (bar) 1,57 1,57 2,17 3,13 4,37 8,12 14,15 18,69 29,2 59,1 99,1
2 (bar) 2,22 2,22 3,07 4,42 6,17 11,48 20,0 26,4 41,3 83,6 140,2
3 (bar) 2,72 2,72 3,76 5,42 7,56 14,07 24,5 32,4 50,6 102,4 171,7
4 (bar) 3,14 3,14 4,35 6,26 8,73 16,24 28,3 37,4 58,4 118,2 198,3
5 (bar) 3,51 3,51 4,86 7,0 9,76 18,16 31,6 41,8 65,3 132,2 221,7
6 (bar) 3,85 3,85 5,32 7,66 10,69 19,89 34,6 45,8 71,6 144,8 242,9
7 (bar) 4,16 4,16 5,75 8,28 11,55 21,5 37,4 49,5 77,3 156,4 262,3
8 (bar) 4,45 4,45 6,14 8,85 12,35 23,0 40,0 52,9 82,6 167,2 280,4
9 (bar) 4,72 4,72 6,52 9,39 13,1 24,4 42,4 56,1 87,6 177,4 297,5
10 (bar) 4,97 4,97 6,87 9,89 13,81 25,7 44,7 59,1 92,4 187,0 313,5
12 (bar) 5,44 5,44 7,53 10,84 15,12 28,1 49,0 64,8 100,2 204,8 343,5
14 (bar) 5,88 5,88 8,13 11,71 16,34 30,4 52,9 69,9 109,3 221,2 371,0
16 (bar) 6,29 6,29 8,69 12,51 17,46 32,5 56,6 74,8 116,8 236,5 396,6
18 (bar) 6,67 6,67 9,22 13,27 18,52 34,4 60,0 79,3 123,9 250,9 420,7
20 (bar) 7,03 7,03 9,72 14,0 19,53 36,3 63,3 83,6 130,6 264,4 443,4
22 (bar) 7,37 7,37 10,19 14,7 20,5 38,1 66,3 87,7 137,0 277,4 465,1
24 (bar) 7,7 7,7 10,64 15,33 21,4 39,8 69,3 91,6 143,1 289,7 485,8
25 (bar) 7,86 7,86 10,86 15,64 21,8 40,6 70,7 93,3 146,0 295,7 495,8
26 (bar) 8,0 8,0 11,06 15,92 22,2 41,3 72,0 95,1 148,6 301,5
28 (bar) 8,3 8,3 11,47 16,52 23,1 42,9 74,7 98,7 154,2 312,9
30 (bar) 8,6 8,6 11,88 17,1 23,9 44,4 77,3 102,2 159,7 323,9
35 (bar) 9,28 9,28 12,83 18,47 25,8 47,9 83,5 110,4 172,5 349,8
36 (bar) 9,4 9,4 13,0 18,7 26,1 48,7 84,7 111,9 174,9 354,8
40 (bar) 9,92 9,92 13,71 19,75 27,6 51,3 89,3 118,0 184,4 374,0

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