ARI-CONA®SC 634, 636 (AWH)

Ball float steam traps

Description

Application:	For discharge of condensate at boiling temperature
Medium:	Steam, condensate, gases with liquid components, etc.

Scope of application
Float-type steam traps with level control and thermal regulation are used for the drainage of industrial steam facilities.

The information complies to the Pressure Equipment Directive 2014/68/EU.
It is the responsibility of the machine planner to ensure compliance.
The special markings on the valve must be taken into account.
Refer to the catalogue sheet to see which materials are used in standard versions.
Please contact the supplier or the manufacturer if you have any questions.

Operating principles

The steam trap is controlled by a swivel-mounted ball float (Pos. 24.16).
An integral bimetallic element (Pos. 24.6) provides automatic starting ventilation in the cold state.
At temperatures less than 90°C, the bi-metallic element holds the discharge orifice open, allowing air and other gasses to escape. At 90°C the bi-metallic element is fully closed and discharge is controlled only by the float mechanism (Pos. 24.16).
At the higher temperatures, air is automatically evacuated (Pos. 24.12), ejector style, with the condensate.
If the amount of condensate decreases or if there is no condensate, the ball float (Pos. 24.16) faces and locks the valve ball (Pos. 24.4) on the seat (Pos. 24.1). If the steam trap is acted upon only by vapour, the condensate-flooded seat (Pos. 24.1) remains shut.
The valve ball (Pos. 24.4) also works with the seat (Pos. 24.1) as a non-return valve.

Datasheet ARI-CONA®SC 634 PN16 / PN25 / PN40 - DN15-25

ARI-CONA®SC 634, 636 Ball float steam traps_

Figure	Nominal pressure	Material	Nominal diam. / NPS	Operating pressure PS	Inlet temperature TS	allowable differential pressure ΔPMX	for controller
42.634	PN16	Body: 1.0460 / Hood: EN-JS1049	15 – 25 / 1/2″ – 1″	4 barg	300 °C	4 bar 14 bar	R4 R14
				14 barg
44.634	PN25	Body: 1.0460 / Hood: 1.0619+N	15 – 25 / 1/2″ – 1″	4 barg	400 °C	4 bar 14 bar 21 bar 32 bar (PN40)	R4 R14 R21 R32 (PN40)
				14 barg
				21 barg	225 °C
45.634 (Y)	PN40	Body: 1.0460 / Hood: 1.0619+N	15 – 25 / 1/2″ – 1″	4 barg	400 °C
				14 barg
				21 barg
				28,3 barg	250 °C
54.634	PN25	Body: 1.4541 / Hood:1.4308	15 – 25 / 1/2″ – 1″	4 barg	300 °C	4 bar 14 bar 21 bar 32 bar (PN40)	R4 R14 R21 R32 (PN40)
				14 barg
				21 barg
55.634 (Y)	PN40	Body: 1.4541 / Hood: 1.4308	15 – 25 / 1/2″ – 1″	4 barg	300 °C
				14 barg
				21 barg
				27,6 barg	250 °C
For ANSI versions refer to data sheet CONA^®S-ANSI

Types of connection Other types of connection on request.
• Flanges ….1 ___________ acc. to DIN EN 1092-1 (PN40) • Screwed sockets ….2 ___ Rp thread acc. to DIN EN 10226-1 or NPT thread acc. to ANSI B1.20.1 • Socket weld ends ….3 ___ acc. to DIN EN 12760 • Butt weld ends ….4 _____ Weld preparation acc. to EN ISO 9692 identification No. 1.3 and 1.5 (Note restriction on operating pressure / inlet temperature depending to design!)
Features
• Ball float steam trap with level control for the condensate-discharge from all kinds of steam systems • Rapid system start-up due to thermostatic air venting capsule (for condensate with temperatures ≥ 100°C) • Immediate discharge of hot boiling condensat • Discharge of great condensate quantities even at low differential pressure		• PN16 / 25 without strainer / PN40 with outside strainer – Fig. 634 (Y) • Body with flanged hood • Non return protection • The controller maybe changed without disturbing the pipe work
Mounting position
• Standard:	vertical	Please indicate when ordering! Refer to: Information about the different installation positions (Page 13) On-site change of the installation position is possible according to the operating instructions.
• Optional:	horizontal with inlet from right or left
Options
• Vent plug (Pos. 47) • Plug (Pos. 50)		• Manual air vent valve (Pos. 51) • Ball valve for blow down (Pos. 56)

Types of connection		Flanges			Screwed sockets Socket weld ends			Butt weld ends
DN	(mm)	15	20	25	15	20	25	15	20	25
NPS	(inch)	1/2″	3/4″	1″	1/2″	3/4″	1″	1/2″	3/4″	1″

Face-to-face acc. to data sheet resp. customer request
L	(mm)	150	150	160	95	95	95	200 (250)	200 (250)	200 (250)

Dimensions Standard-flange dimensions refer to page 13.
H	(mm)	140	140	140	140	140	140	140	140	140
B	(mm)	155	155	155	155	155	155	155	155	155
B1	(mm)	97	97	97	97	97	97	97	97	97
B2	(mm)	53	53	53	53	53	53	53	53	53
S	(mm)	120	120	120	120	120	120	120	120	120
S1	(mm)	10	10	10	10	10	10	10	10	10

Weights
Fig. 634 (approx.)	(kg)	6,7	6,9	7,1	4,7	4,9	5,1	5,1	5,4	5,8

Parts
Pos.	Sp.p.	Description	Fig. 42.634	Fig. 44.634	Fig. 45.634	Fig. 54.634	Fig. 55.634
1		Body	P250 GH, 1.0460			X6CrNiTi18-10, 1.4541
7	x	Strainer	—		X5CrNi18-10, 1.4301	—	X5CrNi18-10, 1.4301
8		Strainer plug	—		X6CrNiTi18-10, 1.4541	—	X6CrNiTi18-10, 1.4541
11	x	Sealing ring	A4			A4
16		Hood	EN-GJS-400-18U-LT, EN-JS1049	GP240GH+N, 1.0619+N		GX5CrNi19-10, 1.4308
17	x	Gasket	GRAPHIT (CrNi laminated with graphite)
24	x	Controller / Capsule, cpl.	X5CrNi18-10, 1.4301 / Hastelloy
27		Cheese head screw	A2-70		21CrMoV 5-7, 1.7709	A2-70
47		Vent plug (M14x1,5)	C35E, 1.1181			X6CrNiTi18-10, 1.4541
49	x	Sealing ring	A4			A4
50		Plug (M14x1,5)	C35E, 1.1181			X6CrNiTi18-10, 1.4541
51	x	Manual air vent valve	X6CrNiTi18-10, 1.4541
56	x	Ball valve for blow down	GX5CrNiMo19-11-2, 1.4408
57		Non return protection	X6Cr17, 1.4016
	└ Spare parts

Information / restriction of technical rules need to be observed!

Resistance and fitness must be verified (contact manufacturer for information, refer to Product overview and Resistance list). Operating and installation instructions can be downloaded at www.ari-armaturen.com.

Capacity chart
Differential pressure considering drainage into atmosphere (bar) The capacity chart shows the maximum flow of hot boiling condensate. The total cold water capacity is the result of: – The capacity of the trap is increased by 1,2 x the value shown in the capacity chart. – The thermostatic air vent is open, provided additional capacity as shown in the table
Additional cold water-flow quantity of the thermostatic steam trap at starting conditions
Δp in bar	1	2	4	8	10	14	21	32
Q (approx. 20°C) in kg/h	180	250	360	480	530	620	750	920

Datasheet ARI-CONA®SC 636 PN16 / PN25 / PN40 - DN15-25

ARI-CONA®SC 634, 636 Ball float steam traps

Figure	Nominal pressure	Material	Nominal diam. / NPS	Operating press. PS	Inlet temperature TS	allowable differential pressure ΔPMX	for controller
42.636	PN16	Body: 1.0460 / Hood: EN-JS1049	15 – 25 / 1/2″ – 1″	4 barg	300 °C	4 bar 14 bar	R4 R14
				14 barg
44.636	PN25	Body: 1.0460 / Hood: 1.0619+N	15 – 25 / 1/2″ – 1″	4 barg	400 °C	4 bar 14 bar 21 bar 32 bar (PN40)	R4 R14 R21 R32 (PN40)
				14 barg
				21 barg	225 °C
45.636 (Y)	PN40	Body: 1.0460 / Hood: 1.0619+N	15 – 25 / 1/2″ – 1″	4 barg	400 °C
				14 barg
				21 barg
				28,3 barg	250 °C
54.636	PN25	Body: 1.4541 / Hood:1.4308	15 – 25 / 1/2″ – 1″	4 barg	300 °C	4 bar 14 bar 21 bar 32 bar (PN40)	R4 R14 R21 R32 (PN40)
				14 barg
				21 barg
55.636 (Y)	PN40	Body: 1.4541 / Hood: 1.4308	15 – 25 / 1/2″ – 1″	4 barg	300 °C
				14 barg
				21 barg
				27,6 barg	250 °C
For ANSI versions refer to data sheet CONA^®S-ANSI

Types of connection Other types of connection on request.
• Flanges ….1 ___________ acc. to DIN EN 1092-1 (PN40) • Screwed sockets ….2 ___ Rp thread acc. to DIN EN 10226-1 or NPT thread acc. to ANSI B1.20.1 • Socket weld ends ….3 ___ acc. to DIN EN 12760 • Butt weld ends ….4 _____ Weld preparation acc. to EN ISO 9692 identification No. 1.3 and 1.5 (Note restriction on operating pressure / inlet temperature depending to design!)
Features
• Ball float steam trap with level controller for the condensate-discharge from compressed air and gas systems (acc. to PED 2014/68/EU fluid group 2, other fluid groups on request) • Discharge of great condensate quantities even at low differential pressure • PN16 / 25 without strainer / PN40 with outside strainer (Y)		• Body with flanged hood • Non return protection • The controller maybe changed without disturbing the pipe work
Mounting position
• Standard:	– vertical	Please indicate when ordering! Refer to: Information about the different installation positions (Page 13) On-site change of the installation position is possible according to the operating instructions.
• Optional:	– horizontal with inlet from right or left – horizontal with adapter for recovery pipe (union joint). Example for installation ref. to page 10.
Options
• Manual air vent valve (Pos. 51) • Ball valve for blow down (Pos. 56)		• Union (Pos. 52) for recovery pipe (for connecting pipes with outside-Ø 8 x 1 mm acc. to EN 10305-4 steel or EN 10216-5 stainless steel, compression type fitting acc. to DIN 2353) • Soft sealing ball FKM (Viton), max. 120°C

Types of connection		Flanges			Screwed sockets Socket weld ends			Butt weld ends
DN	(mm)	15	20	25	15	20	25	15	20	25
NPS	(inch)	1/2″	3/4″	1″	1/2″	3/4″	1″	1/2″	3/4″	1″

Face-to-face acc. to data sheet resp. customer request
L	(mm)	150	150	160	95	95	95	200 (250)	200 (250)	200 (250)

Dimensions Standard-flange dimensions refer to page 13.
H	(mm)	156	156	156	156	156	156	156	156	156
B	(mm)	155	155	155	155	155	155	155	155	155
B1	(mm)	97	97	97	97	97	97	97	97	97
B2	(mm)	53	53	53	53	53	53	53	53	53
S	(mm)	120	120	120	120	120	120	120	120	120
S1	(mm)	10	10	10	10	10	10	10	10	10

Weights
Fig. 636 (approx.)	(kg)	6,7	6,9	7,1	4,7	4,9	5,1	5,1	5,4	5,8

Parts
Pos.	Sp.p.	Description	Fig. 42.636	Fig. 44.636	Fig. 45.636	Fig. 54.636	Fig. 55.636
1		Body	P250 GH, 1.0460			X6CrNiTi18-10, 1.4541
7	x	Strainer	—		X5CrNi18-10, 1.4301	—	X5CrNi18-10, 1.4301
8		Strainer plug	—		X6CrNiTi18-10, 1.4541	—	X6CrNiTi18-10, 1.4541
11	x	Sealing ring	A4			A4
16		Hood	EN-GJS-400-18U-LT, EN-JS1049	GP240GH+N, 1.0619+N		GX5CrNi19-10, 1.4308
17	x	Gasket	GRAPHIT (CrNi laminated with graphite)
24	x	Controller, cpl.	X5CrNi18-10, 1.4301
27		Cheese head screw	A2-70		21CrMoV 5-7, 1.7709	A2-70
47		Vent plug (M14x1,5)	C35E, 1.1181			X6CrNiTi18-10, 1.4541
49	x	Sealing ring	A4			A4
50		Plug (M14x1,5)	C35E, 1.1181			X6CrNiTi18-10, 1.4541
51	x	Manual air vent valve	X6CrNiTi18-10, 1.4541
52	x	Union for recovery pipe	X8CrNiS18-9, 1.4305
56	x	Ball valve for blow down	GX5CrNiMo19-11-2, 1.4408
57		Non return protection	X6Cr17, 1.4016
	└ Spare parts

Information / restriction of technical rules need to be observed!

Capacity chart

ARI-CONA®SC 634, 636 Ball float steam traps

Differential pressure considering drainage into atmosphere (bar)

The capacity chart shows the maximum flow of cold water for the different controller.

Informations about pipe welding

Welding groove acc. to DIN 2559

The material used for ARI valves with butt weld ends are: 1.0460 P250GH acc. to DIN EN 10222-2

Note: 1.4541 X6CrNiTi18-10 acc. to DIN EN 10222-5 Note restriction on operating pressure / inlet temperature depending to

design!

Due to our experience, we recommend to apply an electric welding process.

Because of the different material compositions and wall thickness of the steam traps and the pipe gas welding shall not be applied. Quenching cracks and coarse grain structure may develop.

Steam traps with socket-weld ends shall only be welded by arc welding (welding process 111 acc. to DIN EN 24063).

If during the time of warranty others than the manufacturer or by the manufacturer authorized persons are interfering in the product and/or the setting, the right of claim for warranty will lapse!