Description
The STAPS ISA100 wireless steam trap monitoring device has been designed to efficiently monitor and evaluate steam trap operation.
It can diagnose both failed-open steam traps that leak live steam, and those that have failed-closed or are blocked, resulting in waterlogging, leading to plant damage, product spoilage and health and safety concerns.
Intrinsically safe, it is an ISA100 WCI approved device that is suitable for all trap types and is powered by a long-life battery.
Benefits include
- Fully ISA100.11a compliant.
- Continuous monitoring of all steam traps.
- Reduces energy and emissions loss significantly.
- Immediate identification of failure location for quick response/action.
- Non-intrusive – no need to break into the steam line to install.
- A range of clamps to suit pipework ranging up to 100 mm (4″).
- No need for height access equipment to check trap operation.
- Typically 3 years battery life.
- Security assured wireless network certified to ISA100.11a.
- Intrinsically safe for hazardous zones
Certification and Approvals
Radio:
Complies to EN 300 328 V2.1.1
FCC CFR 47 part 15.247
EMC Emissions and immunity:
– EN 61326 -1: 2013
– EN 61326-2-1: 2013
– EN 61326-2-3: 2013
Safety:
– Complies with IEC / EN 61010 1 2010 (third edition) CSA 22.2.
Hazard area approvals:
– IECEx certification and ATEX intrinsic safety certification.
– IECEx certificate : IECEx SIR 15.0070X
– ATEX certificate : Sira 15ATEX2197X
Associated equipment
- ISA100.11a compliant gateway (not supplied).
- Infrared network configuration tool (not supplied).
Sizes and pipe connections
The STAPS wireless monitoring system is suitable for connecting to pipework up to 100 mm (4″), via an adjustable clamp.
Options
– +4 dBi Antenna with 3 m RF cable. Contact Spirax Sarco for model reference.
– Heat Shield Kit, see required usage in Technical information.
Materials
| Head unit | Head casing | Epoxy coated copper free aluminium (less than 0.4% copper) |
| Sensor housing | Stainless steel 316 | |
| Sensor | PZT | |
| Clamp | Stainless steel 316 | |
| Winged nut | Stainless steel 316 | |
| Probe | Stainless steel | |
| Antenna | Stainless steel 316 | |
| Antenna casing | ABS | |
| ‘O’ ring | Oil proof TPE rubber |
Technical information
Head unit:
Available with remote +4 dBi antenna
| Integral battery | Lithium Thionyl Chloride | ||
| Maximum altitude | 3 000 m | ||
| Ambient temperature range | -20 to +70 °C | ||
| Maximum pipe temperature | 427 °C | ||
| Maximum relative humidity | 95% | ||
| Enclosure ingress rating | IP66 / NEMA4X | ||
| Output | Protocol | ISA100 11a | |
| Data rate | 250 kbps | ||
| Frequency | 2400 – 2483.5 MHz free ISM band | ||
| Radio security | AES 128 bit codified | ||
| Output power | 10 dBm (fixed) | ||
| Antenna | +2 dBi Omni directional monopole type (4dBi option). Maximum output transmitting power 15.85 mW. |
||
| ISA100.11a analog inputs | Process pipe surface temperature | ||
| Sensor temperature | |||
| Trap condition (good, leak, cold) | |||
| Steam loss | |||
| Configuration | Trap type | ||
| Polling rate | |||
| Orifice diameter | |||
| Pressure | |||
| Return line type | |||
| Diagnostics | Battery status | ||
| Signal strength | |||
| DIAG_STATUS | |||
| Certification The certification and approvals are only valid if the product is installed using the genuine supplied component parts and accessories, including consumable items such as batteries and power leads. |
|||
| IECEx | Equipment protection level | IECEx certificate : IECEx SIR 15.0070X | |
| Gas | Ex ia op is IIC T4 Ga | ||
| Dust | Ex ia IIIC op is T135 °C Da | ||
| Tamb | -20 to +70 °C | ||
| T process | -20 to +427 °C | ||
| For use with Tadiran SL 2880 3.6 V Lithium Thionyl Chloride Battery only. | |||
| Standards used | IEC 60079-0, IEC 60079-11 and IEC 60079-28 | ||
| European | ATEX intrinsic safety | ATEX certificate : Sira 15ATEX2197X | |
| Gas | Ex ia op is IIC T4 Ga | ||
| Dust | Ex ia IIIC op is T135 °C Da | ||
| Tamb | -20 to +70 °C | ||
| T process | -20 to +427 °C | ||
| For use with Tadiran SL 2880 3.6 V Lithium Thionyl Chloride Battery only. | |||
| Standards used | IEC 60079-0, IEC 60079-11 and IEC 60079-28 | ||
STAPS ISA100
Wireless Steam Trap Monitoring
PHONE: 0812-3340-4116
WHATSAPP: 0812-3340-4116
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PT Totalitas Teknik Indonesia
PT Totalitas Teknik Indonesia
PT Totalitas Teknik Indonesia
