Spirax FREME

Flash recovery energy management equipment

Spirax FREME system
The Spirax FREME system recovers the useful energy from condensate return and utilises it to pre-heat boiler feedwater, or other process water applications.
Standard systems can be provided for boiler duties up to 15,000 kg / h and bespoke systems for larger duties. Systems are supplied fully assembled and pressure tested ready for installation.

Principal features:
– Reduces steam raising costs, utility bills and CO2 emissions.
– Reduces or completely removes unsightly plumes of flash steam.
– Significant savings – fuel, water and feedwater chemicals provide rapid return on investment.
– Increases boiler efficiency and reduces boiler blowdown.
– No pumps or complicated controls and instrumentation.
– Prevents feedtank boiling and pump cavitation risks.
– Fully assembled skid-mounted system offers minimal installation time and trouble-free commissioning.

Flash vessel
The FV flash vessel is designed and constructed to the following standard ASME VIII DIV 1 2004 + ADD06.
The design is freedraining and provides efficient separation of flash steam from condensate return.

Heat exchangers
Fully welded Plate & Shell heat exchangers, with stainless steel plates and steel shell, for efficient heat transfer within a very compact size.
The heat exchangers are designed to extract heat from the flash and the condensate for maximum efficiency and
minimal flash steam wastage.

Standards and certification
The Spirax FREME systems are CE marked and fully comply with the European Pressure Equipment Directive 97 / 23 /EC.
Material certification to EN 10204 2.1 and EN10204 2.2 is available and a data dossier is provided with each system.
Note: All certification /inspection requirements must be stated at the time of order placement.

Quality management
Spirax FREME is manufactured under our Quality Management System that meets the requirement of BS EN ISO 9001:2000.

  • Environmentally friendly
  • Low costs of ownership
  • Unique plate and shell heat exchangers
  • Pre-assembled unit
  • Self-regulating mechanical system
  • One design suits all
  • Environmentally friendly
  • Environmentally friendly
  • Environmentally friendly
  • Environmentally friendly
  • Reduces steam raising costs, utility bills and CO2 emissions.
    Increases boiler efficiency and reduces boiler blowdown.
    Reduces or completely removes unsightly plumes of flash steam.
  • Significant savings – fuel, water and feedwater chemicals – provide a rapid return on investment.
    High quality, low maintenance components – reduces maintenance costs.
  • New generation of heat exchangers provides a compact, durable and highly efficient heat transfer solution
  • Fully assembled and tested ready for installation and trouble-free commissioning.
    Single vendor cuts administration costs
  • Imposes minimal back pressure on existing steam system, maintaining process productivity.
    No pumps, complicated controls or instrumentation.
  • Any system venting flash steam can make significant savings by installing a Spirax FREME.
Part Maximum operating Maximum operating
Primary side (plant steam) condensate and flash steam 14 bar g 198°C
Secondary side (Boiler feedwater) 25 bar g 170°C
Part Material
Flash vessel Carbon steel
Interconnecting pipework Carbon steel
Heat exchangers Stainless steel plate, carbon steel shell
Isolation valves Cast steel
Check valves Stainless steel
Frame Steel box section

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